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Home Machines Extruders Blown film extruders Co-extruder Macchi 3 layers
Primplast monolayer extruder model PW 140 B year 2002
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GHIOLDI co-extruder year 2004
Macchi

Co-extruder Macchi 3 layers

Co-extruder Macchi 3 layers is cold part of 2004 , hot part of 2012. Equipped with bubble guide GSRC 2000/8-6, extruders 2 x 65/30, 1 x 100/30 rande dia. Die 400 mm, GAP 2 mm with 2 extruders Plastex 65/30 D and 1 extruder Plastex 100/30 D. Materials: LDPE, LLDPE- MDPE, EVA, PP , mLLDPE

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Categories: Extruders, Blown film extruders Tags: 3 layers, Co-extruder, EVA, ldpe, LLDPE- MDPE, Macchi, mLLDPE, PP, year 2004, year 2012
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Description

Co-extruder Macchi 3 layers

  • Brand: Macchi
  • Year: 2004 (cold part)
  • Year: 2012 (hot part)
  • Bubble guide GSRC 2000/8-6:
  • 6 levels of 8 arms synchronizes with special rolls
  • Open/close with remote control
  • Motorized set up of heigh by remote control
  • Mechanical store for IBC control
  • Surcharge for 2008-6-non-marking bubble guide version
  • Second level of bubble gluide GS 2000/8-4 shelves motorized curved rods:
  • 4 layers of 8 synchronic arms
  • Motorized opening and chkurs with catharsis command
  • ROTO-1800 oscillating ironing unit 360°:
  • Cylinders width: 1.800 mm
  • Passage width: 1.700 mm
  • Rotation of the ironing: 360 degrees with variable speed
  • A pair of panels for st 199-1800 rolls in alu:
  • Rolls in aluminum rollers on bearings
  • Support for fixed height bubble guide applied to the ham of the stroke and in rotation
  • Return cylinders in aluminum: 8 pieces:
  • Diameter 100, width 1800
  • Dynamically balanced, without supports
  • The standard shaft protrudes by 200 mm in part, compared to the width of the cylinder
  • BO PLUS/D 1800 double-station automatic winder with 2 stations:
  • Automatic reel change when the predetermined length is reached finished hydraulic unloading of the reels
  • Max reel diameter: 1200 mm in relation to its pitch constant and adjustable contact pressure control via pneumatic LPC with linear motion
  • Electronic control of the winding tension with load cells
  • Warehouse for automatic loading of max 6 expanding shafts diam. 76 mm (quoted above) -all clinons are dynamically balanced
  • The wrapping is complete with longitudinal and lateral cutting system with special knife
  • Autogap hoists application on bo-plus code of art
  • Ring trim evacuation system (trim guide parts only)
  • 6 pneumatic air shafts dia. 76 for bo plus 1800 4 in alu and 4 in steel
  • Corona treatment 1800
  • Generator kW 10 trf
  • Webguide e+l automatic 1800
  • Double system for the cooling system of the external ring ASR3 and IBC, accuracy +/1 1% temperature max 35 degrees
  • Extruders 2 x 65/30, 1 x 100/30 rande dia. Die 400 mm, GAP 2 mm with IBC
  • 2 extruders Plastex 65/30 D and 1 extruder Plastex 100/30 D
  • System that works from the down to the top
  • Materials: LDPE, LLDPE- MDPE, EVA, PP , mLLDPE
  • For tubular and monolayer
  • Width film by dia: 400 mm; 2 mm
  • Thickness of the film: min. 20 my – max 120 my
  • Min-max film width: Min L = 1000 mm/max L = 1600 mm. 3600 mm open for stretch hood
  • Breakdown of the layers: A 20% / 15% B 50% / 70% C 20% /15%
  • Speed screw of the extruder: A from 0 to 170 RPM for extruder 80 B- 0-120 RPM C 0-170 RPM
  • Reference material: LDPE 0,7
  • Tension range: 400 V Three phases + neutral 50 Hz 550 kW, 60 l/min. 6 bar
  • Coextrusion unit COEX flex
  • High performance mono screw extruder type 65/30D
  • Horizontal extruder, with screw height from ground level hasta and mounted on both to compensate for thermal dating
  • The machine includes:
  • A temperature control system consisting of 4 heating elements for a power of d total heating of 9.6 kv
  • Forced air cooling unit and complete with removable armor oil-lubricated and cooled speed reducer with oversized thrust bearing and bimetallic plastic coating with water-cooled force feed zones
  • Extrusion screw 300 diameter 65 mm, can profile barriers
  • Control managed by the PLC of the cooling temperature of the supply vent circuit with delivery filter, solenoid valves, pressure gauge, and thermocouple with set temperature cal line supervision touch screen panel (water pump excluded)
  • Grind in AC KW 86 conventure di frequent digital
  • Benefit: consume energetic, minimum maintenance since there are, no brushes on the motor No need for extric regasification (CDS e)
  • Reductions “electric harmonics”
  • Filter change and plaster diameter 65 kW
  • Manual hydraulic movement screwed directly to the flange terminals of the extruder
  • Extruder namely high performance tipo 100/30D
  • Horizontal extruder with ground floor heigh of the screw from floor based and mounted on quotes to compensate in thermal spacers .
  • The machine includes:
  • Temperature controlled system with 5 heating elements up to 19 W
  • Cooling system by air
  • Speed reducer lubrified by oil
  • Bimetallic plasticising cylinder with water-cooled forced feed zone
  • Extrusion screw 300 diameter 100 mm, with barrier profile
  • Control managed by the PLC of the cooling temperature of the circuit feeding, nozzle with delivery filter, solenoid valve, pressure gauge, and thermocouple with temperature
  • Settable from the line supervision touch screen panel (water pump excluded)
  • Motor in AC KW 180 with digital frequency
  • Lower energy consumption
  • Minimum maintenance since there are no brushes on the motor
  • Does not require electrical power factor correction (COS)
  • Plate screen changer
  • Diameter 100 mm
  • Manual hydraulic movement screwed directly to the end flange of the extruder
  • Fixed 3-layer coextrusion head type COEX flex® TE 503 IBC
  • The great advantage of this innovative technology is the low volume of material contained in it, about 40% less, which makes material changes faster and the plant more flexible in the use of various polyolefin complete with:
  • Extrusion diam. 400, gap thread 2 mm
  • Range die 300/500 mm
  • Heating is divided into zones, all with ceramic heating bands
  • Group installed on trolley, with integrated system for distributing the cooling water
  • This head integrated in the main base can be easily removed for maintenance
  • 1x Internal cooling control (18C) type JET 6 integrated into the main control panel, comprehends 1 11 kW supply fan
  • 11 KW extraction fan speed control by inverter for motor fan
  • Co-extrusion control panel complete with:
  • Zone digital thermoregulators
  • Pressure gauge (with 2 alarm sets) for each extruder
  • Temperature gauge for each extruder
  • Station relay for the partialized control of the thermoregulation control of the number of extruder motor revolutions heating safety for starting clock start separately listed
  • Ultrasound IBC 1 sensor
  • Control is integrated in the cabinet 1 sensor ultrasonic IBC system
  • Number 1 for bale ability control, complete with proportional valve and volume adjustment of air. The width of the film can be displayed via the E+L tape guide connection (excluded, to be quoted separately) or controlled automatically through an infrared bar (excluded, to be quoted separately).
  • Ultrasonic bubble rupture sensor. Installed on the guideline, it stops the line in the event of the bolia breaking, shortening fishing times by switching on the line Surcharge
  • Additional cost for 3 additional sensors for the IOC ultrasound system 400 mm
  • Male lip heating application with thermoregulation from 400 mm
  • Coax independent conditioning group for medium 3-layer
  • Independent group applied to the main control panel operating with ambient temperature not exceeding 40°C
  • Bubble guide Non-Marking version GS 2350 8/2
  • 2 levels of 8 synchronized arms, with special rollers Nr.1 Cod GB 1280-1 motorized opening and closing with remote control
  • Non-Marking version bubble guide GSRC 2350/8-5
  • 5 levels of 8 synchronized arms, with special rollers
  • Motorized opening and closing with remote control
  • Motorized height adjustment with remote control
  • 1x double conditioning air system – ACSS/15PW
  • Of the external ring, Temperature max 35 degrees, cooling water not induced (additional unit required)
  • No. 1 Easy control plus for 3-layer coex line supervision
  • Ec Plus-PC complete with touch screen and pre-installed SW
    System with migrated from ur in case of failure, Includes PC monitor touch screens all pre-retailed
  • 3x Gravimetric doser for 6-component “grade” batches including trough adjustment
  • Gravimetric doser for Batch 6 component alternately discharges quantities of main material “1”, po “2”, pos “3”, ” pot “5”, then weighing and keeping the proportions
  • Separate loads of granules centralized suction system for granules up to 300 kg for station-fine with 12 units
  • Automatic ring KARAT COM 3 with integrated profile control
  • This integrated system combines high performance Fanello Karet COM 3 with profile control Ch. 16-14 Varicel segmented ara half disc The Kart COM3 ring features superior double flow inserts and lower pre- single use cooling with the possibility of regulating and training the air flows
  • Easy control plus-modulo S3
  • Easy control plus Modulo Q5
  • The system reads via an infrared bar installed after ironing and adjusts via the quidabola/IBC system tem EC1642-5
  • 1x Standard side triangles in wood height 1500 mm for web guide and gusset. Complete with cast supports adjustable in 2 directions
  • 7x EC module B8 caption energy elevation and indication referring to productivity
  • Easy load system loading system year 1999
  • For the loading of the rewinding shaft. This system allows the automatic positioning of trees complete with cardboard core g adhesive, in stock The equipment does not include: the hoist/lifting hoists, the shafts which will be offered separately
  • Visible in production
  • Delivery time: July 2023
About Co-extruder Macchi 3 layers

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About brand

Italian brand

Since its foundation, back in 1961, Macchi S.p.A. has been in the forefront of technological development of blown film extrusion, so that it is today listed among the world leading blown film lines manufacturers.

From the first patent covering a 2 layer coextrusion die achieved in 1961, to the recent evolutions of wide, hi-tech multi-layer lines, the Company has kept his focus on productivity, high quality and sustainability of his technological offering.

Cast extruder Macchi 5 layers, year 2011

Cast extruder Macchi year 2011 can process materials like LLDPE, LDPE, also it is possible to add a PP film and to make semi-rigid film. The capacity of 1000kg/h with thickness 25 my.
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Macchi ES80/30D & ES55/30D year 2014

Macchi ES80/30D&ES55/30D year 2014 is 5 layers co-extrusion line designed for producing LDPE, equipped with rewinder  BO 210 PLUS year 2006 , gravimetric dosing system  INNOPLAST VIP M23 5500 year 2014 etc.
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